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Mechanical Engineering (English)

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Bachelor TR-NQF-HE: Level 6 QF-EHEA: First Cycle EQF-LLL: Level 6

Course General Introduction Information

Course Code: MEC206
Course Name: Manufacturing Processes
Course Semester: Spring
Course Credits:
ECTS
6
Language of instruction:
Course Requirement:
Does the Course Require Work Experience?: No
Type of course: Necessary
Course Level:
Bachelor TR-NQF-HE:6. Master`s Degree QF-EHEA:First Cycle EQF-LLL:6. Master`s Degree
Mode of Delivery: Face to face
Course Coordinator : Ar.Gör. İSMAİL SAĞDIÇ
Course Lecturer(s):
Course Assistants:

Course Purpose and Content

Course Objectives: To provide information about casting, welding, plastic shaping, machining and powder metallurgy manufacturing methods; To provide information about the principles of these procedures, the machines and equipment used, and to introduce their application areas; To provide calculation skills regarding basic manufacturing methods
Course Content: Iron and steel production. Solidification of steel. Casting into permanent moulds. Continuous casting. Metal casting methods. Sand mold casting. Centrifugal casting. Casting into permanent molds. investment casting. Powder metallurgy; powder production mixing, compaction and sintering of powders. Basic principles of metal forming processes. Hot and cold forming processes; Rolling, forging, wire drawing and bending. Force and power calculations in metal forming processes.

Learning Outcomes

The students who have succeeded in this course;
1) Can interpret the principles and principles of iron and steel production
2) Have knowledge about commonly used casting methods
3) Can design model, feeder, spade
4) Can choose the appropriate manufacturing method according to the desired product features
5) Can identify casting errors and know the precautions to be taken to prevent them
6) Knows how to do forging, rolling, extruding, wire drawing, rod drawing and bending

Course Flow Plan

Week Subject Related Preparation
1) Iron and Steel Production Course Notes
2) Steel Production Methods, Solidification of Steel; gravity mold casting, continuous casting Course Notes
3) Basic principles of casting technology-1 Course Notes
4) Basic principles of casting technology-2 Course Notes
5) Sand Mold casting, ceramic mold casting, centrifugal casting Course Notes
6) Metal mold casting, pressure casting, design criteria in casting, casting errors Course Notes
7) Powder metallurgy production methods Course Notes
8) Midterm Exam
9) Basic principles and classification of plastic forming methods Course Notes
10) Rolling Course Notes
11) Forging and forging methods Course Notes
12) Force and power calculations in rolling processes Course Notes
13) Force and power calculations in forging processes Course Notes
14) Forming metal sheets: Bending Course Notes
15) Bending related calculations Course Notes
16) Final Exams
17) Final Exams

Sources

Course Notes / Textbooks: Ders Notları
References: Materials and Processes in Manufacturing by E. Paul Degarmo, J. Temple Black and Ronald A. Kohser. Introduction to Manufacturing Processes by John A. Schey Manufacturing Processes for Engineering Materials by S. Kalpakjian and S.R. Shimid

Course - Learning Outcome Relationship

No Effect 1 Lowest 2 Medium 3 Highest
       
Program Outcomes Level of Contribution
1) Having advanced theoretical and practical knowledge supported by textbooks, application tools and other resources containing current information in the field. 3
2) Ability to use advanced theoretical and practical knowledge acquired in the field. 3
3) Ability to interpret and evaluate data, identify and analyze problems, and develop solution suggestions based on research and evidence, using the advanced knowledge and skills acquired in the field. 3
4) To be able to inform relevant people and institutions on issues related to the field; Ability to convey thoughts and solution suggestions to problems in written and oral form. 3
5) Ability to share one's thoughts on issues related to one's field and solutions to problems, supported by quantitative and qualitative data, with experts and non-experts. 3
6) Ability to organize and implement projects and events for the social environment in which one lives with awareness of social responsibility.
7) Ability to monitor knowledge in the field and communicate with colleagues by using a foreign language at least at the European Language Portfolio B1 General Level.
8) Ability to use information and communication technologies along with computer software at least at the Advanced Level of the European Computer Usage License required by the field.
9) Acting in accordance with social, scientific, cultural and ethical values during the collection, interpretation, application and announcement of the results of data related to the field.
10) Having sufficient awareness about the universality of social rights, social justice, quality culture and protection of cultural values, environmental protection, occupational health and safety.
11) Ability to evaluate the advanced knowledge and skills acquired in the field with a critical approach. 3
12) Ability to identify learning needs and direct learning
13) Being able to develop a positive attitude towards lifelong learning.
14) Ability to independently carry out an advanced study related to the field.
15) Ability to take responsibility individually and as a team member to solve unforeseen complex problems encountered in field-related applications.
16) Ability to plan and manage activities aimed at the development of the employees under his/her responsibility within the framework of a project.

Learning Activity and Teaching Methods

Course
Homework

Measurement and Evaluation Methods and Criteria

Yazılı Sınav (Açık uçlu sorular, çoktan seçmeli, doğru yanlış, eşleştirme, boşluk doldurma, sıralama)
Homework

Assessment & Grading

Semester Requirements Number of Activities Level of Contribution
Homework Assignments 1 % 25
Midterms 1 % 25
Final 1 % 50
total % 100
PERCENTAGE OF SEMESTER WORK % 50
PERCENTAGE OF FINAL WORK % 50
total % 100

İş Yükü ve AKTS Kredisi Hesaplaması

Activities Number of Activities Aktiviteye Hazırlık Aktivitede Harçanan Süre Aktivite Gereksinimi İçin Süre Workload
Course Hours 14 3 42
Study Hours Out of Class 14 7 98
Homework Assignments 1 25 25
Midterms 1 2 2
Final 1 2 2
Total Workload 169